If your pulse-jet engine will not start when following the normal starting
procedures, there are some basic things that need to first be checked before
tampering with the carburetor. Normally the carburetor is not at fault!
If the engine will not start or only makes a "Rumbling or Popping sound" when
attempting to start, make sure that the following conditions have been met:
- Spark is present when the ignition switch is pressed (even when the Air
Pump is operating).
- Air Pump is delivering Air to antechamber.
- 12 Volt DC supply is checking at least 8 volts.
- Machine has fresh gasoline of at least 87 Octane
- The air intake filter is clean and free of debris
- The splash guard screen beneath the filter cover is clean and open
- The "Throat Plate" inside the carburetor is fully open when the On/OFF
Knob is in the ON position.
- The Primer Bulb draws gasoline from the tank and gas is visible in bulb.
- The carburetor adjustment screw is set at 1/2-5/8 of a turn open.
- There is no carbon formation in the engine neck or exhaust tube.
- The "Pulse-Pump" tube is connected from the antechamber to the Fuel Pump
Side of the Carburetor.
- The gasoline tank is vented properly
- The gasoline filter is clean
- The gasoline line has a good sealed connection on each end and at the
filter.
If your machine will still not start after trying these troubleshooting check
points, your carburetor may be at fault.
Why is the carburetor prone to encountering problems?
Even though carburetors are much more reliable than other types of fuel/air
metering systems, they require some preventative maintenance to ensure reliable
operation. Things like using fresh gasoline and draining the gasoline tank
before extended periods of storage will greatly benefit carburetor performance
and reliability. What happens is that over time gasoline produces a varnish that
coats all of the parts in the fuel system including the carburetor. This causes
the inlet needle inside the carburetor to "stick" to its sealing surface and
prevent gasoline from entering. A symptom of this condition is when attempting
to start the engine, the engine will only make a "popping" sound, or will
produce one large "POP" and then will not start. If this happens the fuel inlet
needle may be stuck on its sealing surface. Another symptom of a stuck needle is
if gasoline in the line coming from the gasoline tank does not move toward the
carburetor when the engine tries to start.
How do I fix this problem?
To free the Inlet Needle you need to remove the Metering Chamber Cover (the
side of the carburetor that is held on with 4 screws). Once removed, carefully
remove the diaphragm and gasket beneath the plate paying close attention to
their orientation. After removing the gasket and diaphragm you will be able to
see the metering needle and a stainless steel lever that has a spring beneath
it. It should not be necessary to remove the screw that holds the lever, spring
and needle in position. However, if you notice a lot of tarnish and/or rust
deposits inside the Metering Chamber, you should remove the plate on the
opposite side of the carburetor (Fuel Pump Side) and clean the stainless steel
inlet screen. Spray a carburetor cleaning solution onto the lever and around the
needle. Slowly depress the lever to make the needle move freely within its bore.
Re-assemble the carburetor and set the Metering Screw to ½-5/8 of a turn open.
Retry starting the engine.
It is highly recommended that anytime a carburetor is disassembled
for cleaning, the gaskets, diaphragms, spring, inlet needle and lever should be
inspected and replaced if necessary.
Carburetor Kit P/N's:
Golden Eagle, Superhawk,
Trailblazer, Patriot, Blackhawk, Mister III, Silver Cloud:
P/N-58237 Kit,
Carburetor Gasket
P/N-58238 Kit, Gasket/Diaphragm
Mistermax
P/N-22101 Kit, Carburetor Gasket
P/N-22102 Kit,
Gasket/Diaphragm
P/N-22104 Kit, Carburetor Repair